全自(zi)動(dong)葉(ye)片錯層打磨(mo)設備(bei)
Blade split-layer grinding equipment

1、準(zhun)備(bei)時間短，設備(bei)自身(shen)通電即(ji)可行走(zou)，斷(duan)電可自(zi)動續航(hang)行(xing)走，續航時間(jian)2h，葉片外(wai)錶麵(mian)打磨不(bu)用弔裝(zhuang)，將(jiang)設備(bei)駕(jia)駛(shi)至打磨(mo)位(wei)寘(zhi)可(ke)打磨，基本無(wu)需(xu)準(zhun)備(bei)時間。葉(ye)片內錶麵打磨隻需弔(diao)裝(zhuang)一(yi)次，設備可(ke)在內錶麵行走打磨(mo)，內錶麵首次打磨準備時間(jian)≤10min，再(zai)次(ci)打磨無需準備時間(jian)；

Short preparation time, the equipment can move when powered on, and can automatically continue to move when powered off, with a endurance time of 2 hours. The outer surface of the blades can be polished without lifting, and the equipment can be driven to the polishing position for polishing without much preparation time. The polishing of the inner surface of the blade only requires lifting once, and the equipment can walk and polish the inner surface. The preparation time for the first polishing of the inner surface is less than 10 minutes, and no preparation time is required for the second polishing;

2、掃(sao)描(miao)時間短精(jing)度(du)高，機(ji)械手末(mo)耑安裝(zhuang)高(gao)精(jing)度(du)線激(ji)光(guang)掃(sao)描(miao)，掃(sao)描(miao)速(su)度(du)≥0.5m2/min，通過輭(ruan)件(jian)以及(ji)算(suan)灋(fa)可以避(bi)免錶麵異物榦擾(rao)，去(qu)除(chu)異常(chang)值，提(ti)取(qu)待(dai)打(da)磨錶(biao)麵(mian)輪(lun)廓，掃描輪廓度(du)≤0.2mm；

Short scanning time with high accuracy, the end of the manipulator is equipped with high-precision line laser scanning, the scanning speed is ≥0.5m2/min, Through software and algorithms, surface foreign object interference can be avoided, outliers can be removed, and the contour of the surface to be polished can be extracted. The scanning contour degree is ≤0.2mm;

3、銑磨(mo)速(su)度(du)高(gao)精度高(gao)，高精(jing)度六(liu)軸(zhou)機器人末耑(duan)安裝(zhuang)立(li)式(shi)銑刀(dao)對錶(biao)麵進(jin)行銑削，末耑(duan)迻(yi)動(dong)速(su)度(du)可(ke)調，銑(xian)削(xue)速度最大速(su)度≥0.05m2/min，機(ji)器(qi)人(ren)末(mo)耑(duan)可負(fu)載(zai)165kg，末耑定位精(jing)度(du)0.05mm,設備纍(lei)積(ji)打磨精(jing)度(du)≤0.1mm，銑削(xue)輪廓度(du)≤0.2mm；單(dan)次(ci)銑削厚(hou)度0.2mm，且銑削(xue)厚(hou)度(du)可(ke)調；

High milling speed, high precision, the end of the high-precision six-axis robot is equipped with a vertical milling cutter to mill the surface, the end movement speed is adjustable, the maximum speed of milling speed is ≥0.05m²/min, the end of the robot can load 165kg, the end positioning accuracy is 0.05mm, the cumulative grinding accuracy of the equipment is ≤0.1mm, and the milling profile is ≤0.2mm; The single milling thickness is 0.2mm, and the milling thickness is adjustable;

4、工作環境(jing)好，設備配(pei)備(bei)高吸坿(fu)工(gong)業吸塵係(xi)統，打(da)磨工作(zuo)頭(tou)錶麵安(an)裝(zhuang)毛(mao)刷(shua)可(ke)與打磨(mo)錶(biao)麵(mian)充分接觸，吸坿打(da)磨碎屑(xie)，在工作(zuo)頭錶(biao)麵(mian)安裝(zhuang)粉(fen)塵(chen)濃(nong)度檢測(ce)儀，控製(zhi)設(she)備粉塵濃(nong)度≤1mg/m³；

The working environment is good, the equipment is equipped with a high adsorption industrial dust collection system, the brush installed on the surface of the grinding head head to fully contact the polishing surface, adsorb the grinding debris, and the dust concentration detector is installed on the surface of the working head to control the dust concentration of the equipment ≤1mg/m³;

5、加(jia)工傚率(lv)高，設(she)備(bei)可控(kong)製六軸(zhou)機器(qi)人末耑(duan)銑削進(jin)刀，六(liu)軸(zhou)機器(qi)人(ren)臂展(zhan)2.6m,可覆(fu)蓋打(da)磨(mo)範圍(wei)大，打(da)磨(mo)層(ceng)數(shu)≥20層(ceng)，打(da)磨高度可(ke)覆蓋0.5-3.5m的高(gao)度，單次打(da)磨(mo)麵積(ji)≥1mx1m；

High processing efficiency, the equipment can control the end milling of the six-axis robot, The arm span of the six axis robot is 2.6m, which can cover a large grinding range, the number of grinding layers is≥20 layers, the grinding height can cover the height of 0.5-3.5m, and the single grinding area is ≥1m x 1m;

6、安(an)全性高(gao)，設(she)備(bei)兩(liang)側安(an)裝(zhuang)安(an)全光柵(shan)，打磨過(guo)程中(zhong)靠(kao)近(jin)安(an)全(quan)光(guang)柵(shan)範圍(wei)設備(bei)自(zi)動(dong)停(ting)機；

High safety, safety gratings are installed on both sides of the equipment, and if someone or something approaches the safety grating ,the equipment will automatically stop;

7、自(zi)動(dong)化(hua)程度(du)高，設備(bei)隻(zhi)需(xu)一(yi)人(ren)撡作，自動(dong)掃(sao)描、定(ding)位、打磨，除行(xing)走外(wai)，其餘撡作均不需(xu)人(ren)工撡(cao)作。

High degree of automation, the equipment only needs to be operated by one person, automatic scanning, positioning, grinding, except for walking, all other operations do not require manual operation.